Design Services Case Studies
Explore electro-mechanical and electronic programs delivered by the BOM Quote MFG team.
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Safety Hard Hat Cooling Platform
Rechargeable fan and mounting system engineered for safety hard hats, delivering internal airflow while remaining low-profile on site.
- Custom PCBA and firmware with 12V fan and LiPo battery pack
- Hard-hat specific mounting hardware with internal cooling shroud
- PC/ABS mechanical package with soft-touch paint for durability
Retractable Cable + Rechargeable Battery
Compact rechargeable battery pack engineered with an integrated three-foot retractable power and data cable for quick charging on the go.
- Custom PCBA and firmware managing dual rechargeable batteries
- Pocket-friendly enclosure that fits easily in bags, pockets, or purses
- Integrated three-foot retractable cable supporting power and data transfer
Water-Activated Sensory Toys
Bath-time sensory toys redesigned from concept through tooling to deliver higher reliability and manufacturability for national retail rollout.
- Eight SKU family produced across ten new injection molds
- Water-activated electronic light cube with re-engineered seals
- Shipped to 700+ Cracker Barrel stores with expanding retail footprint
Football Helmet Cooling System
Magnetically charged cooling unit that integrates into football helmets to move air across the athlete's forehead without adding bulk.
- Custom cable, PCBA, firmware and LiPo battery architecture, magnetic charging, air hose system with custom fittings, designed for impact sports with removable battery enclosure
Sports Cap Cooling & Light System
Clip-on fan and flashlight module for sports cap brims that balances cooling, visibility and weight for outdoor use.
- Custom aluminum flashlight PCBA and main control board, magnetic charging with custom silicone button pad and spring hardware, soft-touch PC/ABS enclosure options with brand-specific colorways
Mini Sports Cap Cooling System (V2)
Second-generation miniaturized cap cooling platform featuring a slimmer profile and USB-C charging without sacrificing airflow.
- Reduced profile by 14.6 mm while retaining battery capacity
- USB-C charging architecture with custom control PCBA and firmware
- Soft-touch PC/ABS industrial design refined for comfort and stability
Safety & Hard Hat Cooling & Light System
Rechargeable cooling and lighting system designed to clip onto short safety helmets hard-hat brims, providing airflow and illumination on job sites.
- Fan-based cooling and flashlight system for hard hats, modular clip fits both short safety helmets and hard-hat brims, PC/ABS enclosure engineered for durability in field conditions, Soft-touch paint for grip and a professional appearance
Audio Volume Mixer Hardware
Desktop volume mixer featuring customizable knobs, programmable buttons and LED feedback mounted to a powder-coated aluminum stand.
- PC/ABS enclosure with highly polished top case finish
- Integrated LED lighting for live visual feedback
- Powder-coated aluminum stand with ergonomic tilt geometry, raised tactile buttons for quick volume adjustment
Smart Baseball & Softball PCBA Subassembly
Ruggedized sensor platform with HDI PCB and wireless charging, delivered as a subassembly for multi-country final integration.
- Fine-pitch BGA placement with x-ray inspection for QA
- Battery and wireless charge coil integration with firmware flashing
- Support multi-country production shipping semi-finished goods to Vietnam
Portable Coffee Grinder (IoT Enabled)
Connected grinder platform pairing high-speed ceramic burrs with an IoT battery pack and companion smartphone application.
- LiFePO4 battery pack with high-discharge profile for the 24V motor
- High-speed injection-molded ceramic burr sets
- Smart freshness sensing and mobile app connectivity for usage tracking
Six-Port Solar Charging Station
Rugged IP-68 power station combining 111Wh battery storage with four-panel solar charging and six high-output USB ports.
- Six 2A / 5V outputs for simultaneous device charging
- 111Wh internal pack replenished by 40W folding solar array
- Waterproof housing with LCD diagnostics for field deployments
Bluetooth Cooking Thermometer
Connected cooking dial that syncs with smartphones to monitor temperature profiles, set alerts and visualize cooking history.
- App-based temperature alerts with 100-foot wireless range
- Graphing mode to capture and export cooking sessions
- Internet-enabled monitoring when a paired device stays in range
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